Development and validation of a morphology detection algorithm (AIAD) for horizontal two phase flows

In order to improve the understanding of counter-current two-phase flows and to validate new physical models, CFD simulations of 1/3rd scale model of the hot leg of a German Konvoi Pressurized Water Reactor (PWR) with rectangular cross section was performed. Selected counter-current flow limitation (CCFL) experiments at the Helmholtz-Zentrum Dresden-Rossendorf (HZDR) were calculated with ANSYS CFX 12.1 using the multi-fluid Euler-Euler modeling approach. The transient calculations were carried out using a gas/liquid inhomogeneous multiphase flow model coupled with a SST turbulence model for each phase.

In the simulation, the surface drag was approached by a new correlation inside the Algebraic Interfacial Area Density (AIAD) model. The AIAD model allows the detection of the morphological form of the two phase flow and the corresponding switching via a blending function of each correlation from one object pair to another. As a result this model can distinguish between bubbles, droplets and the free surface using the local liquid phase volume fraction value.

A comparison with the high-speed video observations shows a good qualitative agreement. The results indicated that quantitative agreement of the CCFL characteristics between calculation and experimental data was obtained. To validate the model and to study scaling effects CFD simulations of the CCFL phenomenon in a full scale PWR hot leg of the UPTF test facility were performed. Also these results indicated a good agreement between the calculation and experimental data. The final goal is to provide an easy usable AIAD framework for all ANSYS CFX users, with the possibility of the implementation of their own correlations.