Large-scale test facility for modeling bubble behavior and liquid metal two-phase flows in a steel ladle

A new experimental facility has been designed and constructed which represents a 1:5.25 model of an industrial 185 t steel ladle. This setup is intended for systematic investigations of complex liquid metal multiphase flows created by gas blowing from the bottom. Two tons of a Sn40wt.%Bi alloy are employed as working fluid, its thermophysical properties are very similar to those of liquid steel. The relatively low operating temperatures (T~200°C) compared to the real industrial process allow the use of powerful measuring techniques for characterizing the behavior of the gas phase and resulting flow regimes. Argon gas is injected through diverse plug systems into a cylindrical fluid vessel which is equipped with a pressure tight lid to achieve low-pressure conditions for vacuum processing. This paper presents first measurements of the gas distribution close to the free liquid metal surface for various gas flow rates, plug positions and types. Moreover, the pressure in the vessel has been varied between 1 mbar and ambient pressure. The experiments provide a copious data base about the flow regimes, void fraction, liquid and bubble velocities, and bubble properties, which can be used to provide so far unknown boundary conditions for numerical simulations of various metallurgical reactors such as steelmaking converters or steelmaking ladles.